„MES-SUITE ENABLES EFFICIENT CONTROL OF PRODUCTION IN REALTIME“
Manufacturing companies increasingly have to combine strong individualization in customizing with flexible series production. Our solution to this challenge is „MES-Suite“. Manufacturing Execution System (MES) intervenes at the plant management level. Our software allows fast and efficient management, directing and production control in real time. MES-Suite is directly linked to the heterogeneous systems of process automation and uses the process-, product- and operating data of the working places. MES-Suite integrates existing data from the ERP system with corporate IT infrastructure. Involving modules such as warehouse management and human resources complete the integration of MES-Suite in your company. From the beginning we take care of the implementation of our software and on-site staff training to grant full success of MES-Suite in your business.
FANTASTIC TOOL AND MULTI TALENT.
For you as a part of the enterprise, it is extremely important to keep an eye on the actual key figures. The MES-Suite provides all necessary data directly. Thus, you can identify trends, take action and measure success. MES-Suite includes Overall Equipment Effectiveness (OEE) by using calculated three Key Performance Indicators (KPIs), standardized for all production units. This tool is comparable across your entire company.
We connect our product to your existing ERP system with an adapted gateway. You manage your master data and sales orders as before. The production orders can be transferred with bills of material, production horizons, packaging specifications and recipes. MES-Suite provides you with: Machine- and personal times, material consumption and production quantities.
To optimize in-house pre-material transports all demands have concrete delivery in times with dead on forecast. The time frame for the transport enables a significant improvement instead of just-in-time delivery. Also, the first in first out principle (FiFo principle) can be realized. So material complaints can be promptly indicated towards the supplier and the durability of the raw materials be better maintained. During the manufacturing process, labels for the packaging elements are always created before the respective completion step. Thus, a confusion of products is significantly minimized.
A rough planning of the production capacity can usually be realized with little effort. Normally optimum machine scheduling is not given as well as the optimal setup sequence. MES-Suite supports open planning with important hints. These valuable hints are based on the live production data from the current process. On top of that the disposition is autonomously able to inform customers about possible delays in delivery at an early stage.
The operating data acquisition amends the machine data acquisition with further details. A machine cannot „know“ all states. These are typical shortcomings of the production facility such as setup, no material, no order, no staff.
Partially automated recording by the machine data acquisition supports and relieves your staff. With this, MES-Suite grants the data quality for you.
The machine state obtains priority in the machine data acquisition. This usually represents the signal lights on the machine. The data recording is extended by the fault message detection of the alarms of a programmable logic controller (PLC). I.e. it can be exactly comprehended which fault message occurred from any time period – independent of the archive in the PLC.
The product data acquisition goes far beyond the classic evaluation of the production result (good, rework, scrap). Additionally error reasons then can be recorded for the respective scrap parts. But classic product tracking with a unique product code is also feasible, so you can preserve all process parameters.
MORE TEAMWORK FOR YOUR PROCESSES.
„THE MES-SUITE IMPROVES EFFICIENCY, INCREASES TRANSPARENCY AND REDUCES COSTS“
MES-Suite (Manufacturing Execution System) is the link between an ERP system (Enterprise Resource Planning System) and your production sites. This optimises connectivity between processes and the commercial level of your company. Finally, this increases the total performance of your business. MES-Suite’s flexible adaptability to any system is one of the special highlights. The configuration of MES-Suite is independent of the production site, size and area. So it is easy to integrate the flexible software into all processes. You control your entire production process with all key values in a perfect way.
7.453.738 PACKAGING UNITS THAT HAVE OBTAINED A LABEL BY THE MES-SUITE.
8.241 EMPLOYEES WORKING WITH THE MES-SUITE.
56.684.325 MACHINEALARMS ALREADY RECORDED BY MES-SUITE.
492 UNITS ARE INCLUDED WORLDWIDE BY THE MES-SUITE.
2.194.792.602 PARTS INCL. BATCH TRACKING WERE PACKED WITH THE HELP OF MES-SUITE.
1.673.402.121 MANUFACTURED PARTS WERE RECORDED BY THE MES-SUITE.
MES-SUITE IS RECENTLY ACTIVE IN 8 COUNTRIES.
THE MES-TERMINAL IS CURRENTLY FILLED WITH 10 LANGUAGES.
THE FINAL PERCENT.
„MES-SUITE PERFECTS YOUR PRODUCTION PROCESSES“
There is always a great potential for optimization even your production processes are already efficient and effective. Get the last percent out of your processes with the MES-Suite and perfect your workflows. MES-Suite is necessary if you want to get the most accurate information from your business as fast as possible. It improves your product quality, increases your production volumes, and thus minimizes in-house transport and operating costs.